Why Use A Tool Handler In A Quarry?

By on February 11, 2008

Introducing Equipment to Save Time and Increase Business Efficiency

Why use a Tool Carrier in a quarry?

Basically the answer lies in the name ‘Tool Carrier’. These machines are such a versatile ‘tool’ in one’s kit that their application seems endless in numerous areas.

Here we specifically look at the day to day operations of this machine in the extractive industry. While a loader this size seems, at first, inappropriate in a quarrying application, Northern Quarries located on the outskirts of Melbourne have found that the recent purchase of a Komatsu WA250 PZ Loader (tool carrier) has been an enormous asset to their operation with its comprehensive range of attachments for numerous quarrying applications.

The term PZ is derived from the combined benefits of parallel lift and z-bar linkage. The traditional z-bar linkage provides initial breakout forces and quick dumping speeds. With the new tool carrier systems, parallel lifting becomes available while offering superb visibility to the front attachments.

This linkage system’s low number of connection linkages and bolts provides maximum stability and high payload capabilities in any application.

Northern Quarries Komatsu WA250 PZ Loader carrying a screen on the pallet forks with the crane jib in the foreground

Northern Quarries’ new machine is fitted with a 2.3 metre general purpose bucket, a pallet fork attachment and a three stage crane jib, all attached via an hydraulic quick coupler.

Charles Kerr from Northern Quarries says the machine has saved them a lot of time, not only in the construction of their new crushing facilities, but also in the daily maintenance of their plant in general.

“Where we used to set up our crane truck with outriggers etc. for a single lift of a component, the Komatsu WA250 PZ Loader whips in and has the job done in a quarter of the time with its crane jib and can be converted back to a forklift or bucket configuration in no time at all.”

“This loader has been an asset in many areas of operations for us, such as backing up the Sales Loader, de-loading the plant, lifting and carrying things such as wear liners, tail drums, etc. The list goes on.”

Charles says the recent change out of wear liners was far easier using the new loader with the crane jib combination.

“From a safety aspect the loader has greatly reduced manual handling of items such as screens. It’s also an ideal training environment for young operators, giving them a start out in a smaller, nimble machine with excellent visibility and control.”

The tool carrier has a constant higher output with its high engine torque and new hydrostatic drive-line which not only gives excellent control for all applications, but also contributes to excellent fuel consumption and climbing abilities. In load and carry as well as in loading operations, faster work cycles can be achieved with simultaneous savings in fuel costs.

Tool carriers have a traction control system fitted as standard which reduces wheel spin, lowering tyre wear and operating costs.

Whilst tool carriers have numerous applications suited to a wide variety of industries, the versatility of this machine is particularly beneficial to quarries in that it fits in well with the culture of the industry, ensuring the job is done quickly and efficiently.

The extractive industry is dedicated to improving the health and safety of its employees, tool carriers, with their increased visibility, comfortable seating, ease of use and ergonomic design are a huge step forward in ensuring the operator is in the best position possible to fulfill their role in a safe and efficient manner.

Overall Northern Quarries are extremely pleased with the versatility and performance of the Komatsu WA250 PZ Loader and how well it can adapt to so many applications throughout their business.

Brian Rowley, Komatsu Australia
Phone: (03) 9205 9300

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